Custom Embroidered Foam Trucker Hat | Otto Cap 39-165

Give your headwear line a lift with the Otto Cap 39-165. This structured foam trucker hat features high-density front panels, breathable mesh, and a classic snapback closure. The Otto trucker hat’s symmetrical crown makes it ideal for detailed embroidery and retro vibes.

• 100% polyester front

• 100% polyester mesh back

• Thicker and heavier fabric, laminated with high-density, non-toxic foam

• Structured, 5-panel cap, high-profile

• 8 rows of stitching on a pre-curved visor

• Seamless foam front panel with lining

• Matching fabric undervisor

• Matching color braid and sweatband

• Adjustable plastic snap

• One size fits most

• Blank product sourced from China or Myanmar

File Guidelines:

Available Thread Colors

All embroidery types have a 6-thread color limit per design. Your embroidery file should only contain these colors.

Must Follow Guidlines

Embroidery types

We offer two types of embroidery: flat and 3D puff. Flat embroidery is a technique where stitches are embroidered flat on the surface. 3D puff embroidery is a technique where the embroidery is raised with a foam insert under the stitching, making it look 3D.

If your embroidery design file isn’t up to the needed quality standards, we’ll adjust it and send you an updated version that you can approve with one click.

Tips For Best Results

Create embroidery-specific designs. Embroidery is not printing, so most graphics that work on other products won’t be suitable for embroidery products. The best embroidery designs are text-based graphics or simple designs with clean, bold lines. Note that your order will be put on hold if your design has intricate details. Once you’ve updated your order, we review it to ensure everything’s in check.

This product is made on demand. No minimums.