Premium Custom Hats for Modern Brands

Whether you’re outfitting a crew, building retail merch, planning an event, or creating branded gear for your business, we help you create custom hats people actually want to wear.

From embroidery to full-color DTFlex printing, we help brands create custom headwear that stands out without overcomplicating the process.

At Red Rock Promotions, we make the process simple — helping businesses, teams, and brands create custom hats that feel polished, wearable, and built to represent their brand the right way.

  • Richardson trucker hats
  • Rope hats
  • Snapbacks
  • Performance hats
  • Flexfit hats
  • Beanies
  • Dad hats
  • Flat bill hats
  • Leather patch hats
  • Embroidered hats
  • Full custom branded headwear

Decoration Methods

Embroidery

The classic premium option for clean logos, simple branding, and long-lasting durability.


DTFlex Printing

Full-color hat printing with sharp detail and vibrant color. Great for logos with gradients, fine lines, smaller text, or artwork that embroidery can’t reproduce cleanly.

Unlike traditional hat decoration, DTFlex allows for highly detailed graphics with a smooth, modern finish while maintaining durability and flexibility. It’s an excellent option for retail merch, events, and modern brand designs.

Custom Hats

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Artwork & Design Services

  • Artwork Preparation

    We accept a wide range of artwork formats—send us what you have, and we’ll make sure it’s ready for production. For the best results and fastest turnaround, vector files are preferred.

    Note: Changing a file extension does not convert it to a vector.

    Preferred Vector Formats:
    PDF (with embedded fonts), AI, EPS

    Accepted File Types:
    JPEG, PNG, GIF, EPS, PDF, PSD, AI, BMP, TIF

    Best Quality:

    AI, EPS, PSD, PDF

  • Vectorization of Logo

    We can convert your existing logo into a clean, scalable vector file for high-quality printing. Whether your artwork is low-resolution or in the wrong format, we’ll recreate it so it prints sharp every time.

    What We Provide:

    • Clean, professionally rebuilt vector artwork
    • Proper formatting for all print methods
    • Files you can use anywhere (AI, EPS, PDF)

    Best For: Embroidery, screen printing, UV printing, and any process that requires crisp lines and clean edges.

  • Creative Design Services

    We offer simple, effective creative design support to help your artwork look its best on any product. Whether you need layout adjustments, refreshed graphics, or a few design variations, we’ll make sure your brand prints clean, clear, and professional.

    What We Provide:

    • Layout and design adjustments
    • Updated or refreshed artwork
    • Multiple design variations for your product
    • Print-ready files formatted for each process

    Best For: Customers who want cleaner, sharper, or more polished artwork without a full logo redesign.

Artwork & Design Questions

Accepted File Types

We accept artwork in various formats listed below. Please send us whatever you have, and we'll help ensure it's suitable for production. To keep your order on schedule, we recommend submitting your artwork in vector formats whenever possible.

Important: Simply changing a file's extension to a vector format does not convert the file type.

Preferred Vector File Formats:

  • PDF (Adobe Acrobat) - please embed fonts or export as a generic EPS
  • Al or EPS (Adobe Illustrator) - convert text to outlines and embed any linked images

File Types We Accept:
JPEG, JPG, GIF, PNG, EPS, PDF, PSD, AI, BMP, TIF, TIFF

For Best Quality, We Prefer:
AI, EPS, PSD, PDF

How to convert text to outlines

When using Adobe Illustrator or similar design software, convert all text to outlines before sending your file. This prevents font substitutions and ensures your artwork is printed exactly as designed.

In Illustrator, select your text, go to the Type menu, and choose Create Outlines. You can also use the shortcut Ctrl + Shift + O (Windows) or Command + Shift + O (Mac). Save the file and send it to us.

Full Color artwork guidelines

Resolution

We prefer files to be at least 300 dpi or in vector format. Increasing the resolution of a low-quality image will not improve its clarity and will result in a blurry, pixelated print.

Bleed

Extend background Colors or images slightly beyond the edge of your design to ensure there are no white borders after trimming.

Web Images

Most images from websites are 72 dpi, which is too low for printing and may be subject to copyright restrictions. Only use web images if purchased from a stock photo site at a high resolution.